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Noting that R t t = R t t = R t t = Rt t = t t R t t = R t t and using the results of the previous example, we nd that

In Fig. 35.6, each part is shown attached to the frame with breakable or removable tabs and can include features permitting tab removal below the board edge of the image periphery. Note on Fig. 35.6 the use of a score line to ease tab removal. Scoring, alone or in concert with routing (as discussed in Sec. 35.5), can play a large role in board and pallet separation.

FIGURE 35.6 Each part is shown attached to the frame with breakable or removable tabs.A variety of breakable tabs is shown. Also shown is a score line for ease of tab removal.

Beyond multiple-image palletization, as shown in Fig. 35.7, CNC routing can provide a variety of board requirements including:

If you tend to get shaky hands, place your cards on a lectern or a small side table. This keeps your cards from drawing attention and hides the nervous shake. When you become more con dent, this won t be an issue. Do not under any circumstances hold a full-sized sheet while speaking. A large sheet is almost guaranteed to distract the audience, especially if you tend to talk with your hands.

There are many benefits available through CNC routing beyond those of efficient part profiling A little planning before the release to production can improve manufacturability as well as provide many no-cost benefits to assembly, soldering, and so on 3543 CNC Operation CNC router equipment has the ability to process high volumes of circuit boards very accurately and economically, yet it is coupled with features to enable quick program and setup This coupling enables the same processing used for high volume to be utilized for prototypes and short-lead-time production With circuit board data files so universally available, the part programming time has dropped to a few minutes, as opposed to the hours it once took, while setups remain at about 15 to 20 min, plus cutter labyrinth and first article routing Router operation consists of multiple spindles (two to five) capable of operating from 6,000 to 36,000 r/min.

or more The router path (x-y table movement and spindle plunge and retract) is determined by program This permits any number of paths and any location The preferred method of registration of the panel to the machine table is to use the full panel and the tooling holes previously drilled Tooling holes internal to the part provide for the highest accuracy, although manufacturing panel tooling may be used if considered earlier in the process 3544 Mechanical Routing with CNC Equipment Mechanical routing is the most common technology used for rigid circuit board routing The cuts are obtained with a metal cutter 35441 Cutter Offset Since the cutter must follow a path described by its centerline, it must be offset from the desired board edge by an amount equal to its effective radius.

This is the basic cutter radius, and it will vary with the cutter tooth form Most newer-generation equipment will automatically adjust for the cutter radius However, either manually or automatically, this is a basic element of routing planning Since the cutters deflect during the.

FIGURE 35.8 Effect of cutter deflection on part size and geometry: (a) Clockwise cutting (recommended for outside cuts) deflects cutter away from part. That leaves outside dimensions large on first pass unless compensated for in programming. (b) Counterclockwise cutting (recommended for inside cuts and pockets) deflects cutter into scrap.Therefore, inside dimensions of holes or cutouts will measure small unless compensated for in programming.

routing operation, it is necessary to determine the amount of deflection to be added to the basic cutter radius before expending large amounts on programming parts (Fig. 35.8). Cutter compensation values can be varied. Variables that affect deflection are thickness, type of material, direction of cut, feed rate, and spindle speed. To reduce those variables, the manufacturer should:

Standardize on cutter bit manufacturer, selected diameters, tooth form, and end cut. Fix spindle speed (24,000 r/min. is recommended for epoxy-glass laminates). Rout in clockwise direction on outside cuts, counterclockwise on inside cuts. Standardize on single or double pass. Fix feed rates for given materials. (Note that higher rates will increase part size, and slower feed rates will decrease part size.) Develop documented process controls after experimenting with varied parameters.

35.4.4.2 Direction of Cut. A counterclockwise direction of feed (climb-out) will leave outside corners with slight projections and inside corners with small radii. A clockwise direction of feed (rake cut) will give outside corners a slight radius, and perhaps give inside corners a slight indentation. You can minimize such irregularities by reducing the feed rate or cutting the part twice.