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As with all dispensing techniques, the flow properties of the adhesive or solder paste are important factors that determine the consistency of the deposit between the different sites. Shelf-life requirements should be strictly followed, particularly those pertaining to time allowed for the material to be present in the dispenser due to rapid degradation when open to the factory floor environment. The desired viscosity for pump dispensing through a nozzle is 100 to 400 kcps. Machines utilizing the time-pressure dispensing technique can dispense different deposit sizes on a single board. One approach is to have multiple nozzles or syringes on a single head, using the same pulse profile. The second approach is to preprogram a different time-pressure pulse that alters the deposit quantity from a single orifice or syringe. This pump-dispensing technique (as well as those described in the following paragraphs) is slower than screen or stencil printing. However, it offers greater flexibility in terms of well-controlled deposit quantities and location. Archimedes screw pump dispensing utilizes an Archimedes screw to push the adhesive or solder paste out of a nozzle (see Fig. 40.18.) The speed and duration of a turn, as well as the size of the opening, determine the quantity of adhesive or paste deposited on the site. As in the case of the time-pressure technique, different deposit quantities can be realized by multiple spindle (heads) or a computer program that alters the screw speed or turn duration to change the amount of material dispensed from the same orifice. All other considerations with respect to the roles of adhesive or solder paste viscosity and shelf-life also apply to this technique.

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FIGURE 40.18 Archimedes screw pump dispensing technique: (a) The dispenser is lowered to above the circuit board surface; (b) the Archimedes screw is turned a set rotation ( x), pushing adhesive out of the nozzle; (c) the dispenser is lifted from the circuit board.

Positive displacement pump dispensing uses a piston, rather than an air pressure pulse, to control the deposit quantity. This technique is used primarily to dispense adhesive (see Fig. 40.19). First, the nozzle is placed in a bath of adhesive, in which it retracts to draw a

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FIGURE 40.19 Positive displacement pump dispensing technique: (a) The dispenser is brought to the adhesive reservoir; (b) the nozzle is immersed into the adhesive and the piston withdrawn a distance x, resulting in a set quantity of material being pulled into the cylinder; (c) the dispenser is brought to just above the circuit board surface so that a reverse displacement of the piston pushes out a quantity of adhesive; (d) the dispenser is lifted from the circuit board.

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quantity of adhesive that fills the orifice and small cylinder at the top of the orifice This suction step works best with low-viscosity fluids It is difficult to pull up relatively high-viscosity materials such as solder paste and some adhesives Next, the piston moves downward into the cylinder, forcing an exact amount of adhesive out the nozzle and onto the printed circuit board This technique consistently produces the same volume of material Besides the dimensions of the cylinder as well as the speed that the piston displaces, the viscosity of the adhesive also affects the dispensed quantity Shelf-life specifications should be strictly enforced The primary objective in each of the five dispensing techniques is to deposit consistently a specific quantity of adhesive or solder paste at each designated site Too small of a quantity of adhesive, especially dot height, can fail to attach the part to the board.

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Too much adhesive causes it to run on to the solder pads, degrading solderability In the case of solder paste, an insufficient quantity of paste will cause an incomplete joint or, in the worst case, an open circuit An excess of solder paste results in a fillet that is difficult to inspect for solderability or risks formation of short circuits between neighboring interconnections 40333 Component Placement The purpose of the component placement machine also called the pick-and-place machine is to select the proper component, orient it correctly, and then place it on the circuit board, all with degrees of accuracy and precision that minimize defects on the finished product.

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In addition, the component must be placed on the printed solder paste, the dispensed adhesive, or a combination of the two deposits with a controlled pressure or release distance that does not excessively spread out either material or damages the component package Moreover, the placement machine must execute these tasks as quickly as possible in order to maximize the production volume Lastly, the equipment must be sufficiently versatile to address continually changing electronic packages, specifically dimensions and I/O configurations The change to Pb-free solders does not have an explicit impact on component placement machine technology Indirectly, however, the need for alternative surface finishes on both the components and circuit board fiducials, which have different reflectance characteristics, can affect the performance of the vision systems used to locate accurately both the circuit board and the tooling that delivers the component to the board Several machine types are available.

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