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40.3.3.1 Components. A wide variety of components are available for surface-mount printed circuit boards. The form, size, and materials used for these components change constantly as new offerings are made by suppliers to meet miniaturization, functionality, and reliability requirements. The most common surface-mount components are the passive or chip devices the resistors, capacitors, and inductors. Chip capacitors and resistors are often referred to by a four-digit number, such as 1825, 1210, or 0804.The first two digits refer to the component body length, which is the distance between the terminations, and are in hundredths-of-inches (0.xx). The second two digits refer to the body width in hundreds-of-inches (0.xx). (For passive devices, a similar numeric designation is given that is based upon the metric system [mm]. The actual values are very close to the English values and can be a source of confusion, especially when partnering with overseas companies.) Thus, an 1825 capacitor has a length of 0.18 in. and a width of 0.25 in. A stereo photograph appears in Fig. 40.12 that shows examples of passive components. Chip resistors tend to be very robust and thus relatively immune to damage during the assembly process. Multilayer chip capacitors are temperature-sensitive and therefore more prone to cracking during assembly, particularly under fast temperature ramp rates.

FIGURE 40.12 (a) Stereo photograph showing surface-mount passive (chip) devices: inductor, capacitor, and resistor; (b d) cross sections of their respective solder joints. (Courtesy of Sandia National Laboratories.)

The chip resistor is constructed of a piece of alumina ceramic on top of which is deposited a thin film that serves as the resistive element. Attached to the resistive element at the top, on the ends, and partially at the bottom are the termination structures to which the solder joint is made. The termination structures are comprised of a fired, Ag-based thick film; a Ni or Cu barrier layer; and lastly an electroplated finish of Sn, Sn-Pb, or Au. Chip capacitors are constructed from a special oxide-based ceramic that is built up of alternating layers of ceramics and thin film layers that provide the device capacitance value. This capacitor is the multilayer thin film (MLTF) type.The second capacitor type has electrodes on the top and bottom surfaces of a homogenous block of ceramic. The ceramics used to make

Print & etch Subtractive Rigid Graphic DSB Additive MLB SSB Organic base Flex Subtractive DSB MLB PTH Non Print & etch Non PTH Pattern plating PTH DSB RigiFlex Subtractive MLB PWB Rigid Discrete wire Flex RigiFlex Subtractive Inorganic base Graphic Rigid Additive DSB Pattern plating DSB Wirewrap Multiwire PTH SSB Panel plating Panel plating PTH PTH Panel plating DSB MLB Non PTH PTH PTH Pattern plating Panel plating Pattern plating

(c) b T ab = 0 (d) G ab = Tab Consider the following metric: ds 2 = dt 2 + L 2 (t, r ) dr 2 + B 2 (t, r ) d 2 + M 2 (t, r ) dz 2 5. The Ricci rotation coef cient 1 (a) L L t

Column 5 shows the classification of PWBs by the number of conductor layers. Column 6 shows the classification of PWBs by the existence or absence of plated-throughholes (PTHs). Column 7 shows the classification of PWBs by production method.

One of the major issues that has arisen with the ever-higher speed and functionality of components used in computers and telecommunications is the availability of materials for the PWB substrate that are compatible with these product and process needs. This includes the stresses on substrate material created by more and longer exposure to soldering temperatures during the assembly process, as well as the need to match the coefficient of thermal expansion for components and substrate. The resultant search has found new materials, both organic and nonorganic based. The details of these materials are explained in Chaps. 6 through 11, but this outlines the basic character of the two types of substrate.

Organic Substrates Organic substrates consist of layers of paper impregnated with phenolic resin or layers of woven or nonwoven glass cloth impregnated with epoxy resin, polyimide, cyanate ester, BT resin, etc. The usage of these substrates depends on the physical characteristics required by the application of the PWB, such as operating temperature, frequency, or mechanical strength.