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Assembly requirements also place constraints on the circuit board layout A very high part density requires a large number of apertures in the solder paste stencil, which can cause the stencil to become locally too flimsy to control the solder paste deposit A surface-mount circuit board with a very wide range of component sizes and package configurations may require multi-thickness stencils to properly control the paste deposit Solder paste printing quality is a determining factor in solder-joint defects observed after the reflow process The layout design of the surface-mount circuit board is a factor in the optimizing of the time-temperature profile used in the reflow process.

Two important factors are overall thermal mass of the circuit board, determined primarily by the board thickness and number of internal layers as well as the variety package sizes and materials that can lead to temperature gradients as large as 20 C between the smallest passive devices and larger ball grid array packages over the board surface Also, double-sided circuit boards require two reflow processes Therefore, larger components should be placed on the side of the circuit board that is soldered last If placed on the first side to be soldered, large packages may fall off of the board when the circuit board is upside down for the second side s soldering step, unless those devices are secured in place with an adhesive or staking compound.

The design of a printed circuit board for Pb-free assembly must consider the same points as are considered for Sn-Pb technology, but with a greater emphasis placed on the effects of higher process temperatures eg, temperature gradients between components across the circuit board Foremost, there are the enhanced temperature gradients that may be created across a large circuit board having a high mixture of different component sizes and shapes In the case of a mixed-technology product, there may be limitations placed on the maximum substrate thickness due to the less-solderable Pb-free alloys It may also be necessary to limit via aspect ratios (typically remaining less than 10:1) to prevent immediate damage (defects) by the reflow process or a loss of long-term reliability..

Assembly Processes The basic assembly process sequence for surface-mount technology is (1) solder paste printing, (2) pick and place of components, and (3) reflow of the solder. The assembly process is complicated when through-hole components are combined with surface-mount devices on the same circuit board; this is the previously mentioned mixed technology. In general, hand assembly of surface-mount boards is not always practical given the small size of passive devices and hidden solder joints of area-array packages. The use of hand soldering for repair and rework activities is limited by these same factors. This section lists the sequence of process steps for the different circuit board categories.The term top side has typically referred to the side with the greatest density of components and/or where the larger, active device packages are clustered together. As the functionality of printed circuit board products increases, these physical distinctions between the two sides have become less obvious. Therefore, the circuit board sides are simply given a designation: A or B.

ELECTRONIC PACKAGING AND HIGH-DENSITY INTERCONNECTIVITY*

All electronic components must be interconnected and assembled to form a functional and operating system. The design and the manufacture of these interconnections have evolved into a separate discipline called electronic packaging. Since the early 1950s, the basic building block of electronic packaging is the printed wiring board (PWB), and it will remain that into the foreseeable future. This book outlines the basic design approaches and manufacturing processes needed to produce these PWBs. This chapter outlines the basic considerations, the main choices, and the potential tradeoffs that must be accounted for in the selection of the interconnection methods for electronic systems. Its main emphasis is on the analysis of potential effects that the selection of various printed wiring board types and design alternatives could have on the cost and performance of the complete electronic product.

2.2 MEASURING THE INTERCONNECTIVITY REVOLUTION (HDI)

The continuing increase in component performance and lead density, along with the reduction in package sizes, has required that PWB technology find corresponding ways to increase the interconnection density of the substrate. With the introduction and continued refinement of such packaging techniques as the ball grid array (BGA), chip-scale packaging (CSP), and chip-on-board (COB), traditional PWB technology has approached a point where alternative ways of providing high-density interconnection have had to be developed. (See Chaps. 3 and

Glossophobia is the technical term for stage fright. Stage fright can affect anyone. It seems to be innate in a few children who keep the fear into adulthood. It can develop late into adulthood or after one embarrassing onstage incident. Occasionally stage fright can have a sudden onset for no apparent reason. The good news is that it can be overcome.

The best statement of the strong equivalence principle is (a) the laws of physics are the same in an accelerated reference frame and in a uniform, static gravitational eld