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44.1 44.2 44.3 44.4 44.5 44.6 44.7 Introduction / 44.3 Elements of a Solder Joint / 44.4 The Solder Connection to the Circuit Board / 44.4 The solder Connection to the Electrical Component / 44.5 Common Metal-Joining Methods / 44.5 Solder Overview / 44.9 Soldering Basics / 44.9

45.1 Introduction / 45.1 45.2 Solders / 45.2 45.3 Solder Alloys and Corrosion / 45.4 45.4 PB-Free Solders: Search for Alternatives and Implications / 45.5 45.5 PB-Free Elemental Alloy Candidates / 45.5 45.6 Board Surface Finishes / 45.11 References / 45.19

46.1 Introduction to Fluxes / 46.1 46.2 Flux Activity and Attributes / 46.2 46.3 Flux: Ideal Versus Reality / 46.3 46.4 Flux Types / 46.4 46.5 Water-Clean (Aqueous) Fluxes / 46.4 46.6 No-Clean Flux / 46.7 46.7 Other Fluxing Caveats / 46.9 46.8 Soldering Atmospheres / 46.12 References / 46.15

47.1 Introduction / 47.1 47.2 Mass Soldering Methods / 47.1 47.3 Oven Reflow Soldering / 47.1 47.4 Wave Soldering / 47.28 47.5 Wave Solder Defects / 47.39 47.6 Vapor-Phase Reflow Soldering / 47.42 47.7 Laser Reflow Soldering / 47.43 47.8 Tooling and the Need for Coplanarity and Intimate Contact / 47.50 47.9 Additional Information Sources / 47.53 47.10 Hot-Bar Soldering / 47.53 47.11 Hot-Gas Soldering / 47.58 47.12 Ultrasonic Soldering / 47.59 References / 47.61

To nd a solution to this equation, we let f = eb(t,r ) . Therefore f b b = e t t 2 f = 2 t t b b e t 2b = 2 eb + t b t

48.1 Introduction / 48.1 48.2 Hot-Gas Repair / 48.1

decrease our own ability to perform well. No basketball coach has ever said to the team, Well, this is the big game, and you re probably going to lose, so I don t really care if you hit the basket or not. The coach has to know the team can surprise everyone. Even if the players are the underdogs, they can still win the game, and their mental attitude will make a difference in the outcome. A great coach will pump up the team, especially if the odds aren t good. You can do that for yourself by focusing on your desired outcome. Think success!

48.3 Manual Solder Fountain / 48.5 48.4 Automated Solder Fountain / 48.6 48.5 Laser / 48.6 48.6 Considerations for Repair / 48.6 Reference / 48.7

49.1 Introduction / 49.3 49.2 The Rise of Press-Fit Technology / 49.3 49.3 Compliant Pin Configurations / 49.4 49.4 Press-Fit Considerations / 49.6 49.5 Press-Fit Pin Materials / 49.7 49.6 Surface Finishes and Effects / 49.8 49.7 Equipment / 49.10 49.8 Assembly Process / 49.11 49.9 Press Routines / 49.12 49.10 PWB Design and Board Procurement Tips / 49.14 49.11 Press-Fit Process Tips / 49.15 49.12 Inspection and Testing / 49.16 49.13 Soldering and Press-Fit Pins / 49.17 References / 49.17

50.1 Introduction / 50.1 50.2 LGA and the Environment / 50.1 50.3 Elements of the LGA System / 50.2 50.4 Assembly / 50.5 50.5 Printed Circuit Assembly (PCA) Rework / 50.7 50.6 Design Guidelines / 50.8 Reference / 50.8

51.1 51.2 51.3 51.4 51.5 51.6 51.7 51.8 51.9 51.10 51.11 51.12 Introduction / 51.3 Specific Quality and Acceptability Criteria by PCB Type / 51.4 Methods for Verification of Acceptability / 51.6 Inspection Lot Formation / 51.7 Inspections Categories / 51.8 Acceptability and Quality After Simulated Solder Cycle(s) / 51.8 Nonconforming PCBS and Material Review Board (MRB) Function / 51.10 The Cost of the Assembled PCB / 51.11 How to Develop Acceptability and Quality Criteria / 51.11 Class of Service / 51.13 Inspection Criteria / 51.13 Reliability Inspection Using Accelerated Environmental Exposure / 51.32

52.1 Understanding Customer Requirements / 52.1 52.2 Handling to Protect the PCBA / 52.7 52.3 PCBA Hardware Acceptability Considerations / 52.10 52.4 Component Installation or Placement Requirements / 52.15 52.5 Component and PCB Solderability Requirements / 52.25 52.6 Solder-Related Defects / 52.25 52.7 PCBA Laminate Condition, Cleanliness, and Marking Requirements / 52.32 52.8 PCBA Coatings / 52.34 52.9 Solderless Wrapping of Wire to Posts (Wire Wrap) / 52.35 52.10 PCBA Modifications / 52.37 References / 52.39

than 5 lb, fit into a briefcase, operate on batteries for two hours, have a mean time between failures (MTBF) of 200,000 hours or more, cost less than $2000, have 4 Mbytes of memory, 240 Mbytes or more of mass storage, and be MS-DOS compatible. This specification serves as the starting point for a new design.

Once the system specification has been completed, a block diagram of the major functions is created, showing how the system is to be partitioned and how the functions link or relate to each other. Figure 14.2 is an example of this partitioning.