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Hole diameter and placement relative to the pin diameter and pin deflection must be optimized. A nearly vertical pin might be assigned a hole diameter just slightly greater than its shaft diameter. This clearance balances avoidance of friction against pointing accuracy during testing. Other pins of the FIGURE 37.12 Test point staggering. same diameter that are highly tilted will require a slightly larger hole to avoid binding. The fixture adjusts drill sizes for each hole, depending on the amount the pin is deflected. This maintains pointing accuracy while eliminating pin binding. Hole locations may also be shifted slightly to compensate for the fact that the pin is pointed at an angle and that the point of contact will not be at the center of the hole. The result is a more reliable test fixture. Test program output With all pins fully mapped to grid locations, the test program file can now be constructed and saved. Tooling The last step in data preparation requires the marrying of the job being processed with the tooling. The tooling includes tooling to the test system and tooling for the specific fixture design utilized. Fixture file outputs The completed CNC files for fixture drilling and fabrication can now be created and the test fixture prepared.

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Data Formats Modern circuit boards are designed using CAD systems These systems output data files used by the board shop to generate phototools, drill files, routing patterns, and other tools used to fabricate the boards While several standards have been developed for data outputs from this process that can provide useful data input to the final test process, adoption has not been universal As a result, test engineers and software providers have developed means of hijacking and converting the photoplot data stream, and can use this to drive the test process with certain compromises and a degree of inconvenience Both approaches are discussed in the following text 37531 Gerber Format Data Extraction The primary example of hijacked photoplot data arrives in Gerber photoplotter format Even here a standard was eventually developed RS-274X is a standard that affords a degree of consistency to the photoplotter files.

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A template provides the overall background and theme for your slide presentation. Here are some suggestions to remember when choosing a template: Create atmosphere with your template. Choose a template that matches the atmosphere you intend to create for your audience. Choose colors that support your message. Choose templates with small borders. You ll have more room for the content of your slides. Make your own template. Standard templates have been seen multiple times. Why not create your own backgrounds to support your theme Avoid chartjunk. Chartjunk refers to all of the extrinsic clutter on a slide. Your logo or image on every slide in your template can be glaring and distracting. Although a logo can add consistency to your presentation, it can quickly become boring and detract from your real message. Choose a background based on lighting. Most of the time, a dark background with light letters gives you the best results. But, when you ll be presenting in a bright room, a light background is a better choice. A dark background washes out in bright lights.

This data stream is a series of drawing commands that direct the photoplotter in drawing the copper patterns for each layer of the board The drawing is made with a selection of apertures that define different pen tip shapes and dimensions Thus a fine line is drawn by choosing a small aperture, issuing a light-on command, and directing a moveThese data are contained in a very large set of files, containing a picture of each layer of the board Combined with a drill file and aperture definitions, the appropriate information for generation of fixture and test program files is present, but a considerable amount of processing is necessary to develop understanding of layer-to-layer connectivity and finally identify test targets Although the standardization of Gerber data has been improved with efforts such as RS274X, it remains a data format originally optimized for the purpose of photoplotting and not for testing.

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